Warehouse Storage Solutions

Background

A national manufacturing company with multiple sites across the UK approached CSS Storage Solutions to optimise their storage facilities. The client faced challenges related to space utilisation, safety, and efficient materials handling.

Their existing storage systems were outdated, leading to inefficient operations, safety hazards, and underutilised space.

The manufacturer required a comprehensive storage solution that could meet the diverse needs of their operations, from storing large raw materials to smaller components used in production.

Objectives

Space Optimisation

Maximise storage capacity and improve the organisation of materials.

Safety

Enhance safety protocols across the storage areas to protect staff and equipment.

Efficiency

Streamline material handling processes to reduce downtime and increase productivity.

Solutions

Cantilever Racking

Purpose:

Store long and bulky items such as pipes, metal bars, and timber.

Implementation:

Installed across multiple sites to accommodate materials of varying lengths and weights, with adjustable arms to allow flexibility in storage configurations.

Cantilever Racking

Carton Live Storage

Purpose:

Improve picking efficiency for small parts and components.

Implementation:

Gravity-fed carton live systems were installed in key picking areas, enabling faster access to materials and reducing time spent retrieving items.

Carton Live Racking

Pallet Racking

Purpose:

Provide high-density storage for palletized goods.

Implementation:

A mix of wide aisle and narrow aisle pallet racking systems was installed, maximizing storage capacity while maintaining easy access to inventory.

Pallet Racking

Anti-Collapse Mesh

Purpose:

Protect personnel from falling goods.

Implementation:

Anti-collapse mesh was installed at the back of the pallet racking systems, especially in areas where walkways or workstations were adjacent to the racking. This provided an additional layer of safety for employees.

Racking Protection

Racking Barrier Protection and Anti Collapse Mesh - CSS Storage Solutions Ltd

Safety Barriers

Purpose:

Prevent accidents by safeguarding racking, machinery, and personnel areas.

Implementation:

Heavy-duty safety barriers were strategically placed around high-traffic areas, including forklift lanes, to protect both the racking structures and the workforce.

Racking Protection

Column Guards - CSS Storage Solutions Ltd

Racking Upright Protectors

Purpose:

Guard racking uprights from potential impact damage.

Implementation:

Upright protectors were installed on all racking systems, particularly in areas prone to forklift traffic, reducing the risk of structural damage and ensuring the longevity of the racking systems.

Racking Protection

Bear Pit, Steel Working Platform, Mezzanine Floor, Structural Steel - CSS Storage solution

Bear Pit Working Platform

Purpose:

Create additional workspace without sacrificing floor space.

Implementation:

A custom-designed structural steel working platform was installed, providing a dedicated area for assembly and quality control tasks. The platform was designed to withstand heavy loads and included safety features such as handrails and anti-slip flooring.

Structural Steel

Weight Load notices

Purpose:

Ensure safety by clearly indicating the load capacity of each storage system.

Implementation:

Weight load notices were placed on all racking systems, providing clear guidance to warehouse staff and ensuring compliance with safety regulations.

Racking Signage

Outcome

Increased
Storage Capacity

The optimised racking systems allowed the manufacturer to store more materials in the same footprint, freeing up valuable floor space for other activities.

Enhanced
Safety

The combination of anti-collapse mesh, safety barriers, and racking protectors greatly reduced the risk of accidents, contributing to a safer working environment.

Improved
Efficiency

The carton live storage and pallet racking systems streamlined material handling processes, reducing time spent retrieving items and increasing overall productivity.

Expanded
Workspace

The 'Bear Pit' structural steel platform provided additional workspace without requiring an expansion of the building, allowing the manufacturer to accommodate more processes within the existing facility.

Conclusion

This project highlights the importance of a comprehensive approach to storage and safety in a manufacturing environment. By addressing the unique needs of the client, CSS Storage Solutions was able to deliver a solution that not only improved storage capacity and efficiency but also significantly enhanced workplace safety. The manufacturer is now better equipped to handle their growing operations, with a robust storage system that will serve them for years to come.

Warehouse Storage Solutions

Background

Objectives

Space Optimisation

Safety

Efficiency

Solutions

Cantilever Racking

Carton Live Storage

Pallet Racking

Anti-Collapse Mesh

Safety Barriers

Racking Upright Protectors

Bear Pit Working Platform

Weight Load notices

Outcome

Increased Storage Capacity

Enhanced Safety

Improved Efficiency

Expanded Workspace

Conclusion

Increased
Storage Capacity

Enhanced
Safety

Improved
Efficiency

Expanded
Workspace